Spindles with tilting pad bearings have been widely applied in machine tools due to their high running precision. However, friction power loss will increase dramatically when the bearing runs at a higher speed. So far, little research on the thermal modeling of spindle systems with tilting pad bearings can be found in literature. In this paper, based on the Newtonian law of viscosity, formula that describes the friction power loss of the tilting pad bearing has been derived. The thermodynamic equilibrium equation for the spindle lubrication system has been established. Thermal boundary condition of the spindle system has been obtained using the heat transfer theory. Thermal model of the spindle system with tilting pad bearing has been built with the finite element method in order to calculate its temperature and thermal displacement distribution. Effects of the eccentricity ratio and the lubricant flow rate on thermodynamic behavior of the spindle system have been studied systematically. Finally, experiments have been conducted to verify the proposed thermal model for the spindle system with tilting pad bearing.

References

1.
Abele
,
E.
,
Altintas
,
Y.
, and
Brecher
,
C.
,
2010
, “
Machine Tool Spindle Units
,”
CIRP Ann.-Manuf. Technol.
,
59
(
2
), pp.
781
802
.
2.
Chen
,
W.
,
Sun
,
Y.
, and
Liang
,
Y.
,
2013
, “
Hydrostatic Spindle Dynamic Design System and Its Verification
,”
Proc. Inst. Mech. Eng. Part B-J. Eng. Manuf.
,
228
(
1
), pp.
149
155
.
3.
Kim
,
B.-S.
,
Bae
,
G.-T.
,
Kim
,
G.-N.
,
Moon
,
H.-M.
, Noh, J.-P., and Huh, S.-C.,
2015
, “
A Study on the Thermal Characteristics of the Grinding Machine Applied Hydrostatic Bearing
,”
Trans. Can. Soc. Mech. Eng.
,
39
(
3
), pp.
717
728
.https://www.tcsme.org/Papers/Vol39/Vol39No3Paper31.pdf
4.
Yu
,
S.
, and
Chen
,
S.
,
2012
, “
An Approach Searching for the Steady-State Equilibrium Position of Tilting-Pad Journal Bearing for Supporting Motorized Spindle
,”
J. Comput. Theor. Nanosci.
,
9
(
10
), pp.
1710
1714
.
5.
Zhang
,
J.
,
Feng
,
P.
,
Chen
,
C.
,
Yu
,
D.
, and
Wu
,
Z.
,
2013
, “
A Method for Thermal Performance Modeling and Simulation of Machine Tools
,”
Int. J. Adv. Manuf. Technol.
,
68
(
5–8
), pp.
1517
1527
.
6.
Haitao
,
Z.
,
Jianguo
,
Y.
, and
Jinhua
,
S.
,
2007
, “
Simulation of Thermal Behavior of a CNC Machine Tool Spindle
,”
Int. J. Mach. Tools Manuf.
,
47
(
6
), pp.
1003
1010
.
7.
Bossmanns
,
B.
, and
Tu
,
J. F.
,
1999
, “
A Thermal Model for High Speed Motorized Spindles
,”
Int. J. Mach. Tools Manuf.
,
39
(
9
), pp.
1345
1366
.
8.
Chen
,
T.-Y.
,
Wei
,
W.-J.
, and
Tsai
,
J.-C.
,
1999
, “
Optimum Design of Headstocks of Precision Lathes
,”
Int. J. Mach. Tools Manuf.
,
39
(
12
), pp.
1961
1977
.
9.
Bossmanns
,
B.
, and
Tu
,
J. F.
,
2001
, “
A Power Flow Mode for High Speed Motorized Spindle
,”
ASME J. Manuf. Sci. Eng.
,
123
(
3
), pp.
494
505
.
10.
Wen
,
S.
, and
Huang
,
P.
,
2008
,
Principles of Tribology
, 3rd ed.,
Tsinghua University Press
, Beijing, China.
11.
Mill
,
A. F.
,
1995
,
Basic Heat and Mass Transfer
,
Irwin
,
Chicago, IL
.
You do not currently have access to this content.