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Proceedings Papers

Effect of Metal Mixing on Mechanical Performance of Laser Keyhole Welding of Nickel and Copper

Wenkang Huang, Wenda Tan, Wayne Cai, Jennifer Bracey
Proc. ASME. MSEC2022, Volume 2: Manufacturing Processes; Manufacturing Systems, V002T05A024, June 27–July 1, 2022
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2022-85224
https://doi.org/10.1115/MSEC2022-85224
View Paper titled, Effect of Metal Mixing on Mechanical Performance of Laser Keyhole Welding of Nickel and Copper
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Topics: Copper, Equipment performance, Fractography, Laser welding, Lasers, Metals, Nickel, Welding
Journal Articles

Asymmetric Nugget Growth in Aluminum Resistance Spot Welding With Multi-Ring Domed Electrodes: An Experimental Study

Lin Deng, Tianle Lv, Yongbing Li, Wayne Cai, Amberlee S. Haselhuhn, Blair E. Carlson, Michael P. Balogh, Daad Haddad
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2023, 145(2): 021003.
Paper No: MANU-22-1233
https://doi.org/10.1115/1.4055374
Published Online: September 27, 2022
View Article titled, Asymmetric Nugget Growth in Aluminum Resistance Spot Welding With Multi-Ring Domed Electrodes: An Experimental Study
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Topics: Electrodes, Welding
Journal Articles

Simulating Thermoelectric Effect and Its Impact on Asymmetric Weld Nugget Growth in Aluminum Resistance Spot Welding

Lin Deng, YongBing Li, Wayne Cai, Amberlee S. Haselhuhn, Blair E. Carlson
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2020, 142(9): 091001.
Paper No: MANU-20-1078
https://doi.org/10.1115/1.4047243
Published Online: June 4, 2020
View Article titled, Simulating Thermoelectric Effect and Its Impact on Asymmetric Weld Nugget Growth in Aluminum Resistance Spot Welding
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Topics: Electrodes, Simulation, Temperature, Thermoelectricity, Welding, Modeling, Heat, Finite element analysis, Aluminum
Proceedings Papers

Significance of Workpiece Conductivity on Resistance Spot Welding Process Map

Xin Wu, Jingtao Du, Wayne Cai
Proc. ASME. MSEC2019, Volume 2: Processes; Materials, V002T03A085, June 10–14, 2019
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2019-2958
https://doi.org/10.1115/MSEC2019-2958
View Paper titled, Significance of Workpiece Conductivity on Resistance Spot Welding Process Map
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Topics: Electrical conductivity, Thermal conductivity, Welding, Metals, Copper, Steel, Electrodes, Heat, Melting, Steady state
Journal Articles

A State-of-the-Art Review on Solid-State Metal Joining

Wayne Cai, Glenn Daehn, Anupam Vivek, Jingjing Li, Haris Khan, Rajiv S. Mishra, Mageshwari Komarasamy
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. March 2019, 141(3): 031012.
Paper No: MANU-18-1431
https://doi.org/10.1115/1.4041182
Published Online: January 29, 2019
View Article titled, A State-of-the-Art Review on Solid-State Metal Joining
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Topics: Joining, Metals, Welding, Bonding, Temperature, Modeling, Welded joints, Friction, Diffusion bonding (Metals)
Proceedings Papers

A State-of-the-Art Review on Solid-State Metal Joining

Wayne Cai, Glenn Daehn, Anupam Vivek, Jingjing Li, Haris Khan, Rajiv Mishra, Mageshwari Komarasamy
Proc. ASME. MSEC2018, Volume 2: Materials; Joint MSEC-NAMRC-Manufacturing USA, V002T04A044, June 18–22, 2018
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2018-6683
https://doi.org/10.1115/MSEC2018-6683
View Paper titled, A State-of-the-Art Review on Solid-State Metal Joining
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Topics: Joining, Metals, Welding, Bonding, Diffusion (Physics), Friction, Friction welding, Heat, Modeling, Nondestructive evaluation
Proceedings Papers

Joint Formation in Multi-Layered Ultrasonic Welding of Ni-Coated Cu and the Effect of Preheating

Ying Luo, S. Jack Hu, Elijah Kannatey-Asibu, Haseung Chung, Wayne Cai, Teresa Rinker, Jeffrey Abell
Proc. ASME. MSEC2018, Volume 2: Materials; Joint MSEC-NAMRC-Manufacturing USA, V002T04A034, June 18–22, 2018
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2018-6328
https://doi.org/10.1115/MSEC2018-6328
View Paper titled, Joint Formation in Multi-Layered Ultrasonic Welding of Ni-Coated Cu and the Effect of Preheating
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Topics: Ultrasonic welding, Bonding, Robustness, Electrodes, Joining, Lithium-ion batteries, Welding
Journal Articles

Joint Formation in Multilayered Ultrasonic Welding of Ni-Coated Cu and the Effect of Preheating

Ying Luo, Haseung Chung, Wayne Cai, Teresa Rinker, S. Jack Hu, Elijah Kannatey-Asibu, Jeffrey Abell
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. November 2018, 140(11): 111003.
Paper No: MANU-18-1419
https://doi.org/10.1115/1.4040878
Published Online: July 31, 2018
View Article titled, Joint Formation in Multilayered Ultrasonic Welding of Ni-Coated Cu and the Effect of Preheating
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Topics: Bonding, Temperature, Ultrasonic welding, Welding, Joining, Shear (Mechanics), Coatings, Robustness
eBook Chapter

Defining Joint Quality Using Weld Attributes

Publisher: ASME Press
Published: 2017
https://doi.org/10.1115/1.861257_ch2
ISBN: 9780791861257
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Topics: Batteries, Copper, Hybrid electric vehicles, Joining, Laser welding, Lithium-ion batteries, Manufacturing, Metals, Microscopy, Optical microscopy
eBook Chapter

Welding Mechanism and Failure of Ultrasonic Welds

Publisher: ASME Press
Published: 2017
https://doi.org/10.1115/1.861257_ch3
ISBN: 9780791861257
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Topics: Failure, Ultrasonic welding, Welding
eBook Chapter

Transient Temperature and Heat Flux Measurement Using Thin-Film Microsensors

Publisher: ASME Press
Published: 2017
https://doi.org/10.1115/1.861257_ch4
ISBN: 9780791861257
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Topics: Heat flux, Microsensors, Temperature, Thin films, Transients (Dynamics)
eBook Chapter

Motion Analysis for Multilayer Sheets

Publisher: ASME Press
Published: 2017
https://doi.org/10.1115/1.861257_ch5
ISBN: 9780791861257
Open the PDF for Motion Analysis for Multilayer Sheets in another window
Topics: Motion analysis, Ultrasonic welding, Joining, Metals, Density, Design, Displacement, Geometry, Lithium-ion batteries, Manufacturing
eBook Chapter

Coupled Thermo-Mechanical Simulation

Publisher: ASME Press
Published: 2017
https://doi.org/10.1115/1.861257_ch6
ISBN: 9780791861257
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Topics: Simulation, Thermomechanics
eBook Chapter

Microstructure Evolution and Physics-Based Modeling

Publisher: ASME Press
Published: 2017
https://doi.org/10.1115/1.861257_ch7
ISBN: 9780791861257
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Topics: Modeling, Physics, Ultrasonic welding, Deformation, Recrystallization, Welding, Acoustics, Constitutive equations, Energy consumption, Finite element model
eBook Chapter

Introduction

Publisher: ASME Press
Published: 2017
https://doi.org/10.1115/1.861257_ch1
ISBN: 9780791861257
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Topics: Automotive batteries, Batteries, Electric vehicles, Electrodes, Joining, Laser welding, Lithium-ion batteries, Manufacturing, Ultrasonic welding, Welding
eBook Chapter

Process Monitoring Using Online Sensor Signals

Publisher: ASME Press
Published: 2017
https://doi.org/10.1115/1.861257_ch8
ISBN: 9780791861257
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Topics: Process monitoring, Sensors, Signals
eBook Chapter

Fundamental Dynamics of Ultrasonic Welding

Publisher: ASME Press
Published: 2017
https://doi.org/10.1115/1.861257_ch10
ISBN: 9780791861257
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Topics: Dynamics (Mechanics), Ultrasonic welding
eBook Chapter

Dynamics and Vibrations of Battery Tabs under Ultrasonic Welding

Publisher: ASME Press
Published: 2017
https://doi.org/10.1115/1.861257_ch11
ISBN: 9780791861257
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Topics: Batteries, Dynamics (Mechanics), Ultrasonic welding, Vibration
eBook Chapter

Concluding Remarks and Future Work

Publisher: ASME Press
Published: 2017
https://doi.org/10.1115/1.861257_ch12
ISBN: 9780791861257
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Topics: Batteries, Bonding, Deformation, Dynamics (Mechanics), Electric vehicles, Energy dissipation, Fracture (Materials), Joining, Lithium-ion batteries, Manufacturing
Journal Articles

Performance Prediction for Ultrasonically Welded Dissimilar Materials Joints

Liang Xi, Mihaela Banu, S. Jack Hu, Wayne Cai, Jeffrey Abell
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. January 2017, 139(1): 011008.
Paper No: MANU-15-1499
https://doi.org/10.1115/1.4033692
Published Online: August 10, 2016
View Article titled, Performance Prediction for Ultrasonically Welded Dissimilar Materials Joints
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Topics: Finite element model, Shear (Mechanics), Ultrasonic welding, Welded joints, Welding, Fracture (Materials), Fracture (Process), Displacement, Simulation, Aluminum