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Journal Articles

Thermoacoustic Consolidation of Metal Particles for Energy-Efficient Metal Powders Recycling in Metal Additive Manufacturing

M. Faisal Riyad, Pu Han, Shams Torabnia, Keng Hsu
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2025, 147(2): 021001.
Paper No: MANU-24-1381
https://doi.org/10.1115/1.4066334
Published Online: October 4, 2024
View Article titled, Thermoacoustic Consolidation of Metal Particles for Energy-Efficient Metal Powders Recycling in Metal Additive Manufacturing
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Topics: Acoustics, Additive manufacturing, Energy efficiency, Feedstock, Metal powders, Metals, Particulate matter, Porosity, Recycling, Temperature
Includes: Supplementary data
Journal Articles

Effect of microgravity on the metal droplet transfer and bead characteristics in the DED-arc process

Accepted Manuscript
Adhithya Plato Sidharth Arunachalam, Niketh Poolakkal, Venakteshwaran Munian, Murugaiyan Amirthalingam, Sathyan Subbiah
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng.
Paper No: MANU-24-1423
https://doi.org/10.1115/1.4066669
Published Online: October 3, 2024
View Article titled, Effect of microgravity on the metal droplet transfer and bead characteristics in the DED-arc process
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Topics: Additive manufacturing, Drops, Metals, Welding, Gravity (Force), Gas metal arc welding, Convection, Geometry, Microhardness, Porosity
Journal Articles

Gravitational effects on optical lens fabrication: First insides on Earth- and microgravity experiments

Accepted Manuscript
Laura Fütterer, Marco-Nicolas Galati, Birger Reitz, Ludger Overmeyer, Christoph Lotz
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng.
Paper No: MANU-24-1286
https://doi.org/10.1115/1.4066697
Published Online: September 25, 2024
View Article titled, Gravitational effects on optical lens fabrication: First insides on Earth- and microgravity experiments
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Topics: Additive manufacturing, Lenses (Optics), Manufacturing
Journal Articles

Reducing laser exposure time of PBF/LB-P by providing high energy without thermal degradation and its effect on part strength and process time

Accepted Manuscript
Yuki Yamauchi, Koichi Fujii, Takashi Kigure, Toshiki Niino
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng.
Paper No: MANU-24-1360
https://doi.org/10.1115/1.4066666
Published Online: September 24, 2024
View Article titled, Reducing laser exposure time of PBF/LB-P by providing high energy without thermal degradation and its effect on part strength and process time
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Topics: Additive manufacturing, Lasers, Laser beams, Mechanical properties, Melting, Polymers, Rapid prototyping, Stereolithography, Strength (Materials), Temperature
Journal Articles

Heterogeneous Transfer Learning of Electrohydrodynamic Printing Under Zero-Gravity Toward In-Space Manufacturing

Rayne Wolf, Liangkui Jiang, Khawlah Alharbi, Pengyu Zhang, Chao Wang, Hantang Qin
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. December 2024, 146(12): 121002.
Paper No: MANU-24-1229
https://doi.org/10.1115/1.4066097
Published Online: September 19, 2024
View Article titled, Heterogeneous Transfer Learning of Electrohydrodynamic Printing Under Zero-Gravity Toward In-Space Manufacturing
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Topics: Electrohydrodynamics, Gravity (Force), Machine learning, Manufacturing, Printing, Flight, Additive manufacturing, Physics, Testing
Journal Articles

Additive Manufacturing of Tough Silicone Via Large-Scale, High-Viscosity Vat Photopolymerization

Hongtao Song, Nicholas A. Rodriguez, James S. Oakdale, Eric B. Duoss, Carolyn C. Seepersad, Richard H. Crawford
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. November 2024, 146(11): 111001.
Paper No: MANU-24-1045
https://doi.org/10.1115/1.4066125
Published Online: September 19, 2024
View Article titled, Additive Manufacturing of Tough Silicone Via Large-Scale, High-Viscosity Vat Photopolymerization
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Topics: Additive manufacturing, Design, Polydimethylsiloxane, Printing, Resins, Silicones, Viscosity, Ultraviolet radiation, Silicon dioxide
Journal Articles

Ultrasonic Levitation as a Handling Tool for In-Space Manufacturing Processes

Jan Raffel, Torben Böhm, Jan Düsing, Marvin Röhl, Carsten Schilde, Ajay P. Malshe, Ludger Overmeyer, Christoph Lotz
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. December 2024, 146(12): 121001.
Paper No: MANU-24-1284
https://doi.org/10.1115/1.4066335
Published Online: September 19, 2024
View Article titled, Ultrasonic Levitation as a Handling Tool for In-Space Manufacturing Processes
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Topics: Acoustics, Gravity (Force), Levitation, Manufacturing, Particulate matter, Simulation, Wavelength, Lasers, Melting, Digital twin
Journal Articles

High-fidelity Sensing Modality for Anomaly Detection in Inkjet Printing

Accepted Manuscript
Aditya Chivate, Hongyue Sun, Chi Zhou
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng.
Paper No: MANU-24-1079
https://doi.org/10.1115/1.4066543
Published Online: September 13, 2024
View Article titled, High-fidelity Sensing Modality for Anomaly Detection in Inkjet Printing
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Topics: Additive manufacturing, Printing, Drops, Manufacturing, Quality control, Biomedicine, Drop-on-demand inkjet (Printing), Feedback, Functional materials, Metals
Journal Articles

Characterization of Resistance-Welded Hybrid Sandwich Sheets With Additively Manufactured Core Structure

Stephan Rosenthal, Hamed Dardaei Joghan, Marlon Hahn, A. Erman Tekkaya
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. November 2024, 146(11): 110907.
Paper No: MANU-24-1218
https://doi.org/10.1115/1.4065822
Published Online: September 11, 2024
View Article titled, Characterization of Resistance-Welded Hybrid Sandwich Sheets With Additively Manufactured Core Structure
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Topics: Additive manufacturing, Joining, Shear (Mechanics), Welding, Honeycomb structures, Temperature
Journal Articles

4DYNAMO: Analyzing and Optimizing Process Parameters in 4D Printing for Dyna mic 3D Shape Mo rphing Accuracy

Michael Biehler, Daniel Lin, Reinaldo Mock, Jianjun Shi
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2024, 146(10): 101009.
Paper No: MANU-24-1265
https://doi.org/10.1115/1.4066222
Published Online: August 29, 2024
View Article titled, 4DYNAMO: Analyzing and Optimizing Process Parameters in 4D Printing for Dyna mic 3D Shape Mo rphing Accuracy
Open the PDF for 4DYNAMO: Analyzing and Optimizing Process Parameters in 4D Printing for Dyna mic 3D Shape Mo rphing Accuracy in another window
Topics: 4d printing, Flow (Dynamics), Optimization, Shapes, Simulation, Additive manufacturing
Journal Articles

Bridging Data Gaps: A Federated Learning Approach to Heat Emission Prediction in Laser Powder Bed Fusion

Rong Lei, Y. B. Guo, Jiwang Yan, Weihong “Grace” Guo
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2024, 146(10): 101002.
Paper No: MANU-24-1159
https://doi.org/10.1115/1.4065888
Published Online: July 23, 2024
View Article titled, Bridging Data Gaps: A Federated Learning Approach to Heat Emission Prediction in Laser Powder Bed Fusion
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Topics: Algorithms, Emissions, Heat, Lasers, Additive manufacturing, Data collection, Data privacy
Journal Articles

Mitigation of Stress Corrosion Cracking in Additively Manufactured Stainless Steel by Laser Shock Peening

Accepted Manuscript
Veronica Over, Y. Lawrence Yao
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng.
Paper No: MANU-24-1202
https://doi.org/10.1115/1.4066034
Published Online: July 19, 2024
View Article titled, Mitigation of Stress Corrosion Cracking in Additively Manufactured Stainless Steel by Laser Shock Peening
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Topics: Additive manufacturing, Laser hardening, Lasers, Stainless steel, Stress corrosion cracking
Journal Articles

Iterative Stress Reconstruction Algorithm to Estimate Three-Dimensional Residual Stress Fields in Manufactured Components

Ritin Mathews, Arif Malik, Jaydeep Karandikar, Christopher Tyler, Scott Smith
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2024, 146(9): 091009.
Paper No: MANU-23-1528
https://doi.org/10.1115/1.4065848
Published Online: July 15, 2024
View Article titled, Iterative Stress Reconstruction Algorithm to Estimate Three-Dimensional Residual Stress Fields in Manufactured Components
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Topics: Stress, Algorithms, Steel, Additive manufacturing
Journal Articles

An Analytical Friction Model for Handling and Spreading of Carbon Fiber Tows for Composite Prepregging Applications

James Garofalo, Daniel Walczyk
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Technical Briefs
J. Manuf. Sci. Eng. September 2024, 146(9): 094501.
Paper No: MANU-23-1727
https://doi.org/10.1115/1.4065410
Published Online: June 3, 2024
View Article titled, An Analytical Friction Model for Handling and Spreading of Carbon Fiber Tows for Composite Prepregging Applications
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Topics: Fibers, Friction, Tension, Composite materials, Motors, Additive manufacturing, Carbon fibers, Modeling
Journal Articles

Capturing Local Temperature Evolution During Additive Manufacturing Through Fourier Neural Operators

Jiangce Chen, Wenzhuo Xu, Martha Baldwin, Björn Nijhuis, Ton van den Boogaard, Noelia Grande Gutiérrez, Sneha Prabha Narra, Christopher McComb
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2024, 146(9): 091001.
Paper No: MANU-23-1697
https://doi.org/10.1115/1.4065316
Published Online: May 30, 2024
View Article titled, Capturing Local Temperature Evolution During Additive Manufacturing Through Fourier Neural Operators
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Topics: Heat, Simulation, Temperature, Additive manufacturing
Journal Articles

Digital Twin in Process Planning of the Additive and Subtractive Process Chain for Laser Metal Deposition and Micro Milling of Stainless Steel

Berend Denkena, Marcel Wichmann, Talash Malek, Hai Nam Nguyen, Makoto Kato, Kaito Isshiki, Ryo Koike, Yasuhiro Kakinuma
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2024, 146(7): 071004.
Paper No: MANU-23-1718
https://doi.org/10.1115/1.4065415
Published Online: May 21, 2024
View Article titled, Digital Twin in Process Planning of the Additive and Subtractive Process Chain for Laser Metal Deposition and Micro Milling of Stainless Steel
Open the PDF for Digital Twin in Process Planning of the Additive and Subtractive Process Chain for Laser Metal Deposition and Micro Milling of Stainless Steel in another window
Topics: Additive manufacturing, Chain, Cutting, Digital twin, Geometry, Lasers, Machining, Milling, Production planning, Surface roughness
Journal Articles

Physics-Informed Approximation of Internal Thermal History for Surface Deformation Predictions in Wire Arc Directed Energy Deposition

Christian Zamiela, Ryan Stokes, Wenmeng Tian, Haley Doude, Matthew W. Priddy, Linkan Bian
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2024, 146(8): 081007.
Paper No: MANU-23-1769
https://doi.org/10.1115/1.4065416
Published Online: May 21, 2024
View Article titled, Physics-Informed Approximation of Internal Thermal History for Surface Deformation Predictions in Wire Arc Directed Energy Deposition
Open the PDF for Physics-Informed Approximation of Internal Thermal History for Surface Deformation Predictions in Wire Arc Directed Energy Deposition in another window
Topics: Deformation, Modeling, Physics, Surface deformation, Approximation, Heat flux, Wire, Heat, Additive manufacturing, Sensors
Journal Articles

A Novel Physics-Based Model for Predicting Melt Pool Dimensions in Laser Powder Bed Fusion Process

Mohammad Parsazadeh, Hadiseh Ebrahimi, Mohammadmehdi Shahzamanian Sichani, Narendra Dahotre
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2024, 146(8): 081001.
Paper No: MANU-23-1691
https://doi.org/10.1115/1.4065224
Published Online: April 24, 2024
View Article titled, A Novel Physics-Based Model for Predicting Melt Pool Dimensions in Laser Powder Bed Fusion Process
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Topics: Convection, Dimensionless numbers, Dimensions, Heat conduction, Heat transfer, Lasers, Melting, Physics, Materials properties, Manufacturing
Journal Articles

A Manufacturability Evaluation of Complex Architectures by Laser Powder Bed Fusion Additive Manufacturing

Martine McGregor, Sagar Patel, Kevin Zhang, Adam Yu, Mihaela Vlasea, Stewart McLachlin
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2024, 146(6): 061007.
Paper No: MANU-23-1712
https://doi.org/10.1115/1.4065315
Published Online: April 24, 2024
View Article titled, A Manufacturability Evaluation of Complex Architectures by Laser Powder Bed Fusion Additive Manufacturing
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Topics: Additive manufacturing, Design, Skin, Lasers, Triply periodic minimal surfaces, Architecture, Computer-aided design, Workflow, Manufacturing
Includes: Supplementary data
Journal Articles

RETROFIT: R e al-Time Con tr ol of T i me-Dependen t 3D Point Cloud Profiles

Michael Biehler, Jianjun Shi
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2024, 146(6): 061006.
Paper No: MANU-23-1758
https://doi.org/10.1115/1.4065222
Published Online: April 22, 2024
View Article titled, RETROFIT: R e al-Time Con tr ol of T i me-Dependen t 3D Point Cloud Profiles
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Topics: Additive manufacturing, Retrofitting, Stability, Wire, Modeling, Shapes