Volume 137 Issue 3 | J. Manuf. Sci. Eng.

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Volume 137, Issue 3

June 2015

ISSN 1087-1357

EISSN 1528-8935

Research Papers

Assessment of Microgrooved Cutting Tool in Dry Machining of AISI 1045 Steel

Jianfeng Ma, Nick H. Duong, Shing Chang, Yunsong Lian, Jianxin Deng, Shuting Lei

J. Manuf. Sci. Eng. June 2015, 137(3): 031001. doi: https://doi.org/10.1115/1.4029565

Abstract

View articletitled, Assessment of Microgrooved Cutting Tool in Dry Machining of AISI 1045 Steel

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Topics: Cutting , Cutting tools , Machining , Simulation , Steel , Finite element methods , Lasers

Wear of Form Taps in Threading of Steel Cold Forged Parts

Javier Fernández Landeta, Asier Fernández Valdivielso, L. N. López de Lacalle, Franck Girot, J. M. Pérez Pérez

J. Manuf. Sci. Eng. June 2015, 137(3): 031002. doi: https://doi.org/10.1115/1.4029652

Abstract

View articletitled, Wear of Form Taps in Threading of Steel Cold Forged Parts

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Topics: Thread , Wear , Torque

Geometric Error Modeling, Separation, and Compensation of Tilted Toric Wheel in Fewer-Axis Grinding for Large Complex Optical Mirrors

Zhenhua Jiang, Yuehong Yin, Xing Chen

J. Manuf. Sci. Eng. June 2015, 137(3): 031003. doi: https://doi.org/10.1115/1.4029703

Abstract

View articletitled, Geometric Error Modeling, Separation, and Compensation of Tilted Toric Wheel in Fewer-Axis Grinding for Large Complex Optical Mirrors

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Topics: Errors , Wheels , Mirrors , Grinding wheels , Separation (Technology) , Grinding

Laser Induced Porosity and Crystallinity Modification of a Bioactive Glass Coating on Titanium Substrates

Panjawat Kongsuwan, Grant Brandal, Y. Lawrence Yao

J. Manuf. Sci. Eng. June 2015, 137(3): 031004. doi: https://doi.org/10.1115/1.4029566

Abstract

View articletitled, Laser Induced Porosity and Crystallinity Modification of a Bioactive Glass Coating on Titanium Substrates

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Topics: Crystallization , Glass , Lasers , Porosity , Sintering , Titanium , Temperature , Computer simulation , Glass coatings , Coatings

Analytical Modeling of Heat Transfer in Polycrystalline Diamond Compact Cutters in Rock Turning Processes

Demeng Che, Kornel Ehmann, Jian Cao

J. Manuf. Sci. Eng. June 2015, 137(3): 031005. doi: https://doi.org/10.1115/1.4029653

Abstract

View articletitled, Analytical Modeling of Heat Transfer in Polycrystalline Diamond Compact Cutters in Rock Turning Processes

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Topics: Boundary-value problems , Cutting , Heat transfer , Polycrystalline diamond compact bits , Rocks , Temperature , Thermocouples , Heat flux , Turning , Diamonds

Tool Wear Monitoring of Wiper Inserts in Multi-Insert Face Milling Using Three-Dimensional Surface Form Indicators

Meng Wang, Te Ken, Shichang Du, Lifeng Xi

J. Manuf. Sci. Eng. June 2015, 137(3): 031006. doi: https://doi.org/10.1115/1.4028924

Abstract

View articletitled, Tool Wear Monitoring of Wiper Inserts in Multi-Insert Face Milling Using Three-Dimensional Surface Form Indicators

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Topics: Milling , Wear , Cutting , Machining

Modeling of Melt-Pool Formation and Material Removal in Micro-Electrodischarge Machining

Soham S. Mujumdar, Davide Curreli, Shiv G. Kapoor, David Ruzic

J. Manuf. Sci. Eng. June 2015, 137(3): 031007. doi: https://doi.org/10.1115/1.4029446

Abstract

View articletitled, Modeling of Melt-Pool Formation and Material Removal in Micro-Electrodischarge Machining

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Topics: Electrical discharge machining , Machining , Modeling , Plasmas (Ionized gases) , Pressure , Heat flux , Heat transfer , Shapes , Simulation

Variation Simulation of Compliant Metal Plate Assemblies Considering Welding Distortion

Wooyoung Choi, Hyun Chung

J. Manuf. Sci. Eng. June 2015, 137(3): 031008. doi: https://doi.org/10.1115/1.4029755

Abstract

View articletitled, Variation Simulation of Compliant Metal Plate Assemblies Considering Welding Distortion

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Topics: Manufacturing , Welding , Simulation

Alternating Force Based Drop-on-Demand Microdroplet Formation and Three-Dimensional Deposition

Long Zhao, Karen Chang Yan, Rui Yao, Feng Lin, Wei Sun

J. Manuf. Sci. Eng. June 2015, 137(3): 031009. doi: https://doi.org/10.1115/1.4029803

Abstract

View articletitled, Alternating Force Based Drop-on-Demand Microdroplet Formation and Three-Dimensional Deposition

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Topics: Drops , Nozzles , Signals , Viscosity , Printing

Deposition of a Silicon Carbide Reinforced Metal Matrix Composite (P25) Layer Using CO₂ Laser

Mum Wai Yip, Stuart Barnes, Ahmed Aly Diaa Mohmmed Sarhan

J. Manuf. Sci. Eng. June 2015, 137(3): 031010. doi: https://doi.org/10.1115/1.4029831

Abstract

View articletitled, Deposition of a Silicon Carbide Reinforced Metal Matrix Composite (P25) Layer Using CO<sub>2</sub> Laser

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Topics: Iron , Lasers , Particulate matter , Porosity , Carbon dioxide lasers , Microhardness , Silicon

Multiobjective Optimization of the Heating Process for Forging Automotive Crankshaft

Hong-Seok Park, Xuan-Phuong Dang

J. Manuf. Sci. Eng. June 2015, 137(3): 031011. doi: https://doi.org/10.1115/1.4029805

Abstract

View articletitled, Multiobjective Optimization of the Heating Process for Forging Automotive Crankshaft

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Topics: Electromagnetic induction , Energy efficiency , Heating , Temperature , Optimization , Forging , Simulation

A Frequency-Shift Synchrosqueezing Method for Instantaneous Speed Estimation of Rotating Machinery

Songtao Xi, Hongrui Cao, Xuefeng Chen, Xingwu Zhang, Xiaoliang Jin

J. Manuf. Sci. Eng. June 2015, 137(3): 031012. doi: https://doi.org/10.1115/1.4029824

Abstract

View articletitled, A Frequency-Shift Synchrosqueezing Method for Instantaneous Speed Estimation of Rotating Machinery

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Topics: Noise (Sound) , Signals , Algorithms , Machinery , Resolution (Optics)

Analysis of Fiber Optic Sensor to Measure Velocities During High Deformation Rate Material Forming Processes

E. Thibaudeau, B. Turner, T. Gross, B. L. Kinsey

J. Manuf. Sci. Eng. June 2015, 137(3): 031013. doi: https://doi.org/10.1115/1.4029650

Abstract

View articletitled, Analysis of Fiber Optic Sensor to Measure Velocities During High Deformation Rate Material Forming Processes

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Topics: Deformation , Displacement , Fiber optic sensors , Sensors , Reflectance , Errors , Calibration

Mask Image Planning for Deformation Control in Projection-Based Stereolithography Process

Kai Xu, Yong Chen

J. Manuf. Sci. Eng. June 2015, 137(3): 031014. doi: https://doi.org/10.1115/1.4029802

Abstract

View articletitled, Mask Image Planning for Deformation Control in Projection-Based Stereolithography Process

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Topics: Deformation , Mask image projection stereolithography , Shrinkage (Materials) , Shapes , Temperature

Biocompatibility and Corrosion Response of Laser Joined NiTi to Stainless Steel Wires

Grant Brandal, Y. Lawrence Yao, Syed Naveed

J. Manuf. Sci. Eng. June 2015, 137(3): 031015. doi: https://doi.org/10.1115/1.4029766

Abstract

View articletitled, Biocompatibility and Corrosion Response of Laser Joined NiTi to Stainless Steel Wires

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Topics: Biocompatibility , Corrosion , Lasers , Nickel , Nickel titanium alloys , Polarization (Electricity) , Polarization (Light) , Polarization (Waves) , Wire , Joining

Analysis of Weld Formation in Multilayer Ultrasonic Metal Welding Using High-Speed Images

S. Shawn Lee, Tae Hyung Kim, S. Jack Hu, Wayne W. Cai, Jeffrey A. Abell

J. Manuf. Sci. Eng. June 2015, 137(3): 031016. doi: https://doi.org/10.1115/1.4029787

Abstract

View articletitled, Analysis of Weld Formation in Multilayer Ultrasonic Metal Welding Using High-Speed Images

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Topics: Metals , Vibration , Welding , Density , Ultrasonic welding

Prediction of Passive Maintenance Opportunity Windows on Bottleneck Machines in Complex Manufacturing Systems

Xi Gu, Xiaoning Jin, Jun Ni

J. Manuf. Sci. Eng. June 2015, 137(3): 031017. doi: https://doi.org/10.1115/1.4029906

Abstract

View articletitled, Prediction of Passive Maintenance Opportunity Windows on Bottleneck Machines in Complex Manufacturing Systems

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Topics: Downtime , Failure , Machinery , Maintenance , Manufacturing systems , Complex systems

Tool Geometries Optimization for Friction Stir Welding of AA6061-T6 Aluminum Alloy T-Joint Using Taguchi Method to Improve the Mechanical Behavior

Faiz F. Mustafa, Ali H. Kadhym, Hiba H. Yahya

J. Manuf. Sci. Eng. June 2015, 137(3): 031018. doi: https://doi.org/10.1115/1.4029921

Abstract

View articletitled, Tool Geometries Optimization for Friction Stir Welding of AA6061-T6 Aluminum Alloy T-Joint Using Taguchi Method to Improve the Mechanical Behavior

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Topics: Tensile strength , Welding , Aluminum alloys

Characterization and Modeling of Microscale Preplaced Powder Cladding Via Fiber Laser

Santanu Paul, Ishank Gupta, Ramesh K. Singh

J. Manuf. Sci. Eng. June 2015, 137(3): 031019. doi: https://doi.org/10.1115/1.4029922

Abstract

View articletitled, Characterization and Modeling of Microscale Preplaced Powder Cladding Via Fiber Laser

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Topics: Cladding systems (Building) , Lasers , Modeling , Temperature , Laser beams , Geometry , Fiber lasers , Cobalt , Residual stresses , Heat

Velocity-Regulated Path Planning Algorithm for Aerosol Printing Systems

Bradley Thompson, Hwan-Sik Yoon

J. Manuf. Sci. Eng. June 2015, 137(3): 031020. doi: https://doi.org/10.1115/1.4029976

Abstract

View articletitled, Velocity-Regulated Path Planning Algorithm for Aerosol Printing Systems

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Topics: Aerosols , Algorithms , Errors , Path planning , Printing , Trajectories (Physics)

Mesoscale Robotic Assembly With Orthogonal Optical Alignment for UV-LIGA Parts

Xin Ye, Xiaofeng Zhang, Bile Wan, Zhijing Zhang, Pan Liu

J. Manuf. Sci. Eng. June 2015, 137(3): 031021. doi: https://doi.org/10.1115/1.4030269

Abstract

View articletitled, Mesoscale Robotic Assembly With Orthogonal Optical Alignment for UV-LIGA Parts

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Topics: Calibration , Manufacturing , Ultraviolet radiation , Prisms (Optics) , Robotic assembly , Manipulators , Absorption

Technical Brief

The Effect of Cryogenic Treatment on Microstructure and Mechanical Response of AISI D3 Tool Steel Punches

Y. Arslan, I. Uygur, A. Jazdzewska

J. Manuf. Sci. Eng. June 2015, 137(3): 034501. doi: https://doi.org/10.1115/1.4029567

Abstract

View articletitled, The Effect of Cryogenic Treatment on Microstructure and Mechanical Response of AISI D3 Tool Steel Punches

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Topics: Machining , Particulate matter , Tool steel , Wear , Steel , Temperature , Die cutting , Shearing (Deformation) , Fatigue

Experimental Investigation of Microcutting Mechanisms in Oxide Ceramic CM332 Grinding

G. Mladenovic, P. Bojanic, Lj. Tanovic, S. Klimenko

J. Manuf. Sci. Eng. June 2015, 137(3): 034502. doi: https://doi.org/10.1115/1.4029564

Abstract

View articletitled, Experimental Investigation of Microcutting Mechanisms in Oxide Ceramic CM332 Grinding

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Topics: Brittleness , Ceramics , Cutting , Fracture (Materials) , Grinding , Oxide ceramics , Diamonds , Brittle fracture , Flow (Dynamics) , Machining

Design Exploration for Determining the Set Points of Continuous Casting Operation: An Industrial Application

Rishabh Shukla, Sharad Goyal, Amarendra K. Singh, Jitesh H. Panchal, Janet K. Allen, Farrokh Mistree

J. Manuf. Sci. Eng. June 2015, 137(3): 034503. doi: https://doi.org/10.1115/1.4029786

Abstract

View articletitled, Design Exploration for Determining the Set Points of Continuous Casting Operation: An Industrial Application

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Topics: Casting , Design , Oscillations , Steel , Slabs

Limitations of Additive Manufacturing on Microfluidic Heat Exchanger Components

Yenny Rua, Russell Muren, Shanon Reckinger

J. Manuf. Sci. Eng. June 2015, 137(3): 034504. doi: https://doi.org/10.1115/1.4030157

Abstract

View articletitled, Limitations of Additive Manufacturing on Microfluidic Heat Exchanger Components

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Topics: Additive manufacturing , Flow (Dynamics) , Heat exchangers , Microfluidics , Printing , Testing , Wall thickness , Water , Natural convection , Pressure

Research Papers

Assessment of Microgrooved Cutting Tool in Dry Machining of AISI 1045 Steel

Wear of Form Taps in Threading of Steel Cold Forged Parts

Geometric Error Modeling, Separation, and Compensation of Tilted Toric Wheel in Fewer-Axis Grinding for Large Complex Optical Mirrors

Laser Induced Porosity and Crystallinity Modification of a Bioactive Glass Coating on Titanium Substrates

Analytical Modeling of Heat Transfer in Polycrystalline Diamond Compact Cutters in Rock Turning Processes

Tool Wear Monitoring of Wiper Inserts in Multi-Insert Face Milling Using Three-Dimensional Surface Form Indicators

Modeling of Melt-Pool Formation and Material Removal in Micro-Electrodischarge Machining

Variation Simulation of Compliant Metal Plate Assemblies Considering Welding Distortion

Alternating Force Based Drop-on-Demand Microdroplet Formation and Three-Dimensional Deposition

Deposition of a Silicon Carbide Reinforced Metal Matrix Composite (P25) Layer Using CO₂ Laser

Multiobjective Optimization of the Heating Process for Forging Automotive Crankshaft

A Frequency-Shift Synchrosqueezing Method for Instantaneous Speed Estimation of Rotating Machinery

Analysis of Fiber Optic Sensor to Measure Velocities During High Deformation Rate Material Forming Processes

Mask Image Planning for Deformation Control in Projection-Based Stereolithography Process

Biocompatibility and Corrosion Response of Laser Joined NiTi to Stainless Steel Wires

Analysis of Weld Formation in Multilayer Ultrasonic Metal Welding Using High-Speed Images

Prediction of Passive Maintenance Opportunity Windows on Bottleneck Machines in Complex Manufacturing Systems

Tool Geometries Optimization for Friction Stir Welding of AA6061-T6 Aluminum Alloy T-Joint Using Taguchi Method to Improve the Mechanical Behavior

Characterization and Modeling of Microscale Preplaced Powder Cladding Via Fiber Laser

Velocity-Regulated Path Planning Algorithm for Aerosol Printing Systems

Mesoscale Robotic Assembly With Orthogonal Optical Alignment for UV-LIGA Parts

Technical Brief

The Effect of Cryogenic Treatment on Microstructure and Mechanical Response of AISI D3 Tool Steel Punches

Experimental Investigation of Microcutting Mechanisms in Oxide Ceramic CM332 Grinding

Design Exploration for Determining the Set Points of Continuous Casting Operation: An Industrial Application

Limitations of Additive Manufacturing on Microfluidic Heat Exchanger Components

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