A method of research on the size effect of the specific cutting energy based on the numerical simulation has been proposed. The theoretical model of the research on size effect of specific cutting energy using single grit scratching simulation has been presented. A series of single grit scratch simulations with different scratching depths have been carried out to acquire different material removal rates. Then, the specific cutting energy has been calculated based on the power consumed and the material removal rate. The relationship between the specific cutting energy and the material removal rate has been given which agrees well with that presented by Malkin. The simulation results have been analyzed further to explain the size effect of specific cutting energy.
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July 2018
Research-Article
Research on the Size Effect of Specific Cutting Energy Based on Numerical Simulation of Single Grit Scratching
Tao Zhang,
Tao Zhang
Institute of Manufacturing Engineering,
Huaqiao University,
Xiamen 361021, China;
Engineering Research Center for Brittle
Material Intelligent Manufacturing Technology,
Fujian Province,
Xiamen 361021, China
Huaqiao University,
Xiamen 361021, China;
Engineering Research Center for Brittle
Material Intelligent Manufacturing Technology,
Fujian Province,
Xiamen 361021, China
Search for other works by this author on:
Feng Jiang,
Feng Jiang
Institute of Manufacturing Engineering,
Huaqiao University,
Xiamen 361021, China;
Engineering Research Center for Brittle
Material Intelligent Manufacturing Technology,
Fujian Province,
Xiamen 361021, China
e-mail: jiangfeng@hqu.edu.cn
Huaqiao University,
Xiamen 361021, China;
Engineering Research Center for Brittle
Material Intelligent Manufacturing Technology,
Fujian Province,
Xiamen 361021, China
e-mail: jiangfeng@hqu.edu.cn
Search for other works by this author on:
Lan Yan,
Lan Yan
College of Mechanical
Engineering and Automation,
Huaqiao University,
Xiamen 361021, China;
Engineering Research Center for Brittle
Material Intelligent Manufacturing Technology,
Fujian Province,
Xiamen 361021, China
Engineering and Automation,
Huaqiao University,
Xiamen 361021, China;
Engineering Research Center for Brittle
Material Intelligent Manufacturing Technology,
Fujian Province,
Xiamen 361021, China
Search for other works by this author on:
Xipeng Xu
Xipeng Xu
Institute of Manufacturing Engineering,
Huaqiao University,
Xiamen 361021, China;
Engineering Research Center for Brittle
Material Intelligent Manufacturing Technology,
Fujian Province,
Xiamen 361021, China
Huaqiao University,
Xiamen 361021, China;
Engineering Research Center for Brittle
Material Intelligent Manufacturing Technology,
Fujian Province,
Xiamen 361021, China
Search for other works by this author on:
Tao Zhang
Institute of Manufacturing Engineering,
Huaqiao University,
Xiamen 361021, China;
Engineering Research Center for Brittle
Material Intelligent Manufacturing Technology,
Fujian Province,
Xiamen 361021, China
Huaqiao University,
Xiamen 361021, China;
Engineering Research Center for Brittle
Material Intelligent Manufacturing Technology,
Fujian Province,
Xiamen 361021, China
Feng Jiang
Institute of Manufacturing Engineering,
Huaqiao University,
Xiamen 361021, China;
Engineering Research Center for Brittle
Material Intelligent Manufacturing Technology,
Fujian Province,
Xiamen 361021, China
e-mail: jiangfeng@hqu.edu.cn
Huaqiao University,
Xiamen 361021, China;
Engineering Research Center for Brittle
Material Intelligent Manufacturing Technology,
Fujian Province,
Xiamen 361021, China
e-mail: jiangfeng@hqu.edu.cn
Lan Yan
College of Mechanical
Engineering and Automation,
Huaqiao University,
Xiamen 361021, China;
Engineering Research Center for Brittle
Material Intelligent Manufacturing Technology,
Fujian Province,
Xiamen 361021, China
Engineering and Automation,
Huaqiao University,
Xiamen 361021, China;
Engineering Research Center for Brittle
Material Intelligent Manufacturing Technology,
Fujian Province,
Xiamen 361021, China
Xipeng Xu
Institute of Manufacturing Engineering,
Huaqiao University,
Xiamen 361021, China;
Engineering Research Center for Brittle
Material Intelligent Manufacturing Technology,
Fujian Province,
Xiamen 361021, China
Huaqiao University,
Xiamen 361021, China;
Engineering Research Center for Brittle
Material Intelligent Manufacturing Technology,
Fujian Province,
Xiamen 361021, China
1Corresponding author.
Manuscript received March 31, 2017; final manuscript received April 3, 2018; published online May 21, 2018. Assoc. Editor: Kai Cheng.
J. Manuf. Sci. Eng. Jul 2018, 140(7): 071017 (9 pages)
Published Online: May 21, 2018
Article history
Received:
March 31, 2017
Revised:
April 3, 2018
Citation
Zhang, T., Jiang, F., Yan, L., and Xu, X. (May 21, 2018). "Research on the Size Effect of Specific Cutting Energy Based on Numerical Simulation of Single Grit Scratching." ASME. J. Manuf. Sci. Eng. July 2018; 140(7): 071017. https://doi.org/10.1115/1.4039916
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