Large, complex, expensive, and long-lived equipment often operate in harsh environments, which leads to the requirements of lifecycle maintenance, repair, and overhaul (MRO). To support the continuous improvement of productivity and to reduce the cost of MRO, this paper developed a cloud-based framework for lean MRO of the equipment with the aforementioned characteristics. A concept and a model of lean MRO are proposed. Taking advantage of cloud-based design and manufacturing (CBDM) into account, an architectural framework of cloud-based MRO is proposed. A case of a lean MRO for continuous casting equipment demonstrates that the proposed cloud-based framework can achieve the goal of lean MRO of complex equipment.

References

1.
Stark
,
R.
,
Grosser
,
H.
, and
Müller
,
P.
,
2013
, “
Product Analysis Automation for Digital MRO Based on Intelligent 3D Data Acquisition
,”
CIRP Ann. Manuf. Technol.
,
62
(
1
), pp.
123
126
.10.1016/j.cirp.2013.03.079
2.
Ahmed-Kristensen
,
S.
, and
Vianello
,
G.
,
2015
, “
A Model for Reusing Service Knowledge Based on an Empirical Case
,”
Res. Eng. Des.
,
26
(
1
), pp.
57
76
.10.1007/s00163-014-0184-6
3.
Uhlmann
,
E.
,
Bilz
,
M.
, and
Baumgarten
,
J.
,
2013
, “
MRO-Challenge and Chance for Sustainable Enterprises
,”
Procedia CIRP
,
11
, pp.
239
244
.10.1016/j.procir.2013.07.036
7.
Wu
,
D.
,
Greer
,
M. J
,
Rosen
,
D. W.
, and
Schaefer
,
D.
,
2013
, “
Cloud Manufacturing: Strategic Vision and State-Of-The-Art
,”
J. Manuf. Syst.
,
32
(
4
), pp.
564
579
.10.1016/j.jmsy.2013.04.008
8.
Schaefer
,
D.
,
2014
,
Cloud-Based Design and Manufacturing (CBDM)
,
Springer
, Switzerland.10.1007/978-3-319-07398-9
9.
Sendler
,
U.
,
2013
,
Industrie 4.0
,
Springer, Berlin
.10.1007/978-3-642-36917-9
10.
EFNMS
,
2014
, “
European Federation of National Maintenance Societies
,” http://www.efnms.org/
11.
McLaughlin
,
P.
, and
Durazo-Cardenas
,
I.
,
2013
, “
Cellular Manufacturing Applications in MRO Operations
,”
Procedia CIRP
,
11
, pp.
254
259
.10.1016/j.procir.2013.07.077
12.
Kinnison
,
H. A.
,
2004
,
Aviation Maintenance Management
,
McGraw-Hill
,
New York
.
13.
Zhu
,
H.
,
James
,
G.
,
Li
,
D.
, and
Tang
,
D.
,
2012
, “
A Web-Based Product Service System for Aerospace Maintenance, Repair and Overhaul Services
,”
Comput. Ind.
,
63
(
4
), pp.
338
348
.10.1016/j.compind.2012.02.016
14.
Geng
,
J.
,
Tian
,
X.
,
Bai
,
M.
,
Jia
,
X.
, and
Liu
,
X.
,
2014
, “
A Design Method for Three-Dimensional Maintenance, Repair and Overhaul Job Card of Complex Products
,”
Comput. Ind.
,
65
(
1
), pp.
200
209
.10.1016/j.compind.2013.08.008
15.
Saygin
,
C.
, and
Tamma
,
S.
,
2012
, “
RFID-Enabled Shared Resource Management for Aerospace Maintenance Operations: A Dynamic Resource Allocation Model
,”
Integr. J. Comput. Integr. Manuf.
,
25
(
1
), pp.
100
111
.10.1080/0951192X.2010.551784
16.
Lee
,
S. G.
,
Ma
,
Y.-S.
,
Thimm
,
G. L.
, and
Verstraeten
,
J.
,
2008
, “
Product Lifecycle Management in Aviation Maintenance, Repair and Overhaul
,”
Comput. Ind.
,
59
(
2–3
), pp.
296
303
.10.1016/j.compind.2007.06.022
17.
Cheng
,
Y.
,
Zhang
,
L.
,
Liu
,
Y.
, and
Mo
,
X.
,
2010
, “
Solution of MRO Support System for Large Complex Equipment
,”
Comput. Integr. Manuf. Syst.
,
16
(
10
), pp.
2026
2037
.
18.
Liu
,
Y.
,
Xu
,
Y.
, and
Zhang
,
L.
,
2010
, “
MRO Modeling Based on Multi-Layer Model
,”
Comput. Integr. Manuf. Syst.
,
16
(
10
), pp.
2078
2086
.
19.
Reim
,
W.
,
Parida
,
V.
, and
Örtqvist
,
D.
,
2014
, “
Product-Service Systems (PSS) Business Models and Tactics-A Systematic Literature Review
,”
J. Cleaner Prod.
,
72
, pp.
61
75
.
20.
Vasantha
,
G.
,
Roy
,
R.
, and
Lelah
,
A.
,
2011
, “
A Review of Product-Service Systems Design Methodologies
,”
J. Eng. Des.
,
23
, pp.
635
659
.10.1080/09544828.2011.639712
21.
Marques
,
P.
,
Cunha
,
P. F.
,
Valente
,
F.
, and
Leitão
,
A.
,
2013
, “
A Methodology for Product-Service Systems Development
,”
Procedia CIRP
,
7
, pp.
371
376
.10.1016/j.procir.2013.06.001
22.
Aurich
,
J. C.
,
Fuchs
,
C.
, and
Wagenknecht
,
C.
,
2006
, “
Life Cycle Oriented Design of Technical Product-Service Systems
,”
J. Cleaner Prod.
,
14
(17), pp.
1480
1494
.10.1016/j.jclepro.2006.01.019
24.
Li
,
N.
, and
Jiang
,
Z.
,
2013
, “
Modeling and Optimization of a Product-Service System With Additional Service Capacity and Impatient Customers
,”
Comput. Oper. Res.
,
40
(
8
), pp.
1923
1937
.10.1016/j.cor.2013.02.015
25.
Xu
,
X.
,
2012
, “
From Cloud Computing to Cloud Manufacturing
,”
Rob. Comput. Integr. Manuf.
,
28
(
1
), pp.
75
86
.10.1016/j.rcim.2011.07.002
26.
Zhang
,
Q.
,
Cheng
,
L.
, and
Boutaba
,
R.
,
2010
, “
Cloud Computing: State-Of-The-Art and Research Challenges
,”
J. Internet Serv. Appl.
,
1
(1), pp.
7
18
.10.1007/s13174-010-0007-6
27.
Wang
,
P.
,
Gao
,
R.
, and
Fan
,
Z.
, “
Cloud Computing for Manufacturing: Benefits and Limitations
,”
ASME J. Manuf. Sci. Eng.
, (in press).10.1115/1.4030209
28.
Wu
,
D.
,
Rosen
,
D. W.
,
Wang
,
L.
, and
Schaefer
,
D.
,
2015
, “
Cloud-Based Design and Manufacturing: A New Paradigm in Digital Manufacturing and Design Innovation
,”
Comput. Aided Des.
,
59
, pp.
1
14
.10.1016/j.cad.2014.07.006
29.
Ding
,
B.
,
Tu
,
X. Y.
, and
Sun
,
L.
,
2012
, “
A Cloud-Based Collaborative Manufacturing Resource Sharing Services
,”
Inf. Technol. J.
,
11
(
9
), pp.
1258
1264
.10.3923/itj.2012.1258.1264
30.
Tao
,
F.
,
Zhang
,
L.
,
Venkatesh
, V
. C.
,
Luo
,
Y.
, and
Cheng
,
Y.
,
2011
, “
Cloud Manufacturing: A Computing and Service-Oriented Manufacturing Model
,”
Proc. Inst. Mech. Eng., Part B
,
225
(
10
), pp.
1969
1976
.10.1177/0954405411405575
31.
Ren
,
L.
,
Zhang
,
L.
,
Tao
,
F.
,
Zhao
,
C.
,
Chai
,
X.
, and
Zhao
,
X.
,
2015
, “
Cloud Manufacturing: From Concept to Practice
,”
Enterpr. Inf. Syst.
,
9
(
2
), pp.
186
209
.10.1080/17517575.2013.839055
32.
Tapoglou
,
N.
,
Mehnen
,
J.
,
Vlachou
,
A.
,
Doukas
,
M.
,
Milas
,
N.
, and
Mourtzis
,
D.
, “
Cloud Based Platform for Optimal Machining Parameter Selection Based on Function Blocks and Real Time Monitoring
,”
ASME J. Manuf. Sci. Eng.
, (in press).10.1115/1.4029806
33.
Liu
,
X.
,
Li
,
Y.
, and
Wang
,
L.
, “
A Cloud Manufacturing Architecture for Complex Parts Machining
,”
ASME J. Manuf. Sci. Eng.
, (in press).10.1115/1.4029856
34.
Ren
,
L.
,
Zhang
,
L.
,
Wang
,
L.
,
Tao
,
F.
, and
Chai
,
X. D.
, “
Cloud Manufacturing: Key Characteristics and Applications
,”
Int. J. Comput. Integr. Manuf.
, (in press).10.1080/0951192X.2014.902105
35.
Wang
,
L.
,
Wang
,
X.
,
Gao
,
L.
, and
Váncza
,
J.
,
2014
, “
A Cloud-Based Approach for WEEE Remanufacturing
,”
CIRP Ann. Manuf. Technol.
,
63
(
1
), pp.
409
412
.10.1016/j.cirp.2014.03.114
36.
Wang
,
X.
, and
Xu
,
X.
,
2013
, “
An Interoperable Solution for Cloud Manufacturing
,”
Rob. Comput. Integr. Manuf.
,
29
(
4
), pp.
232
247
.10.1016/j.rcim.2013.01.005
37.
Lu
,
Y.
,
Xu
,
X.
, and
Jenny
,
X.
,
2014
, “
Development of a Hybrid Manufacturing Cloud
,”
J. Manuf. Syst.
,
33
(
4
), pp.
551
566
.10.1016/j.jmsy.2014.05.003
38.
Zhang
,
L.
,
Luo
,
Y.
,
Tao
,
F.
,
Li
,
B.
,
Ren
,
F.
,
Zhang
,
X.
,
Guo
,
H.
,
Cheng
,
Y.
,
Hu
,
A.
, and
Liu
,
Y.
,
2014
, “
Cloud Manufacturing: A New Manufacturing Paradigm
,”
Enterpr. Inf. Syst.
,
8
(
2
), pp.
1345
1356
.10.1080/17517575.2012.683812
39.
Laili
,
Y.
,
Tao
,
F.
,
Zhang
,
L.
,
Cheng
,
Y.
,
Luo
,
Y.
, and
Sarker
,
B. R.
,
2013
, “
A Ranking Chaos Algorithm for Dual Scheduling of Cloud Service and Computing Resource in Private Cloud
,”
Comput. Ind.
,
64
(
4
), pp.
448
463
.10.1016/j.compind.2013.02.008
40.
Wu
,
D.
,
Schaefer
,
D.
, and
Rosen
,
D. W.
,
2013
, “
Cloud-Based Design and Manufacturing Systems: A Social Network Analysis
,”
International Conference on Engineering Design (ICED13)
.
41.
Schaefer
,
D.
,
Thames
,
J. L.
,
Wellman
,
R. D.
,
Wu
,
D.
,
Yimm
,
S.
, and
Rosen
,
D. W.
,
2012
, “
Distributed Collaborative Design and Manufacture in the Cloud-Motivation, Infrastructure, and Education
,”
American Society for Engineering Education Annual Conference
.
42.
Zhang
,
Z.
,
Li
,
X.
,
Liu
,
Y.
, and
Xie
,
Y.
,
2014
, “
Distributed Resource Environment: A Cloud-Based Knowledge Service Paradigm
,”
Cloud-Based Design and Manufacturing: A Service-Oriented Product Development Paradigm for the 21st Century
,
Schaefer
,
D.
, ed.,
Springer
,
New York
.
43.
Wang
,
L.
,
Gao
,
R.
, and
Ragai
,
I.
,
2014
, “
An Integrated Cyber-Physical System for Cloud Manufacturing
,”
ASME
Paper No. MSEC2014-4171. 10.1115/MSEC2014-4171
44.
Wu
,
D.
,
Thames
,
J. L.
,
Rosen
,
D. W.
, and
Schaefer
,
D.
,
2012
, “
Towards a Cloud-Based Design and Manufacturing Paradigm: Looking Backward, Looking Forward
,”
ASME
Paper No. DETC2012-70780. 10.1115/DETC2012-70780
45.
Tao
,
F.
,
LaiLi
,
Y.
,
Xu
,
L.
, and
Zhang
,
L.
,
2013
, “
FC-PACO-RM: A Parallel Method for Service Composition Optimal-Selection in Cloud Manufacturing System
,”
IEEE Trans. Ind. Inf.
,
9
(
4
), pp.
2023
2033
.10.1109/TII.2012.2232936
46.
Wu
,
D.
,
Terpenny
,
J.
, and
Gentzsch
,
W.
, “
Cloud-Based Design, Engineering Analysis, and Manufacturing: A Cost-Benefit Analysis
,”
ASME J. Manuf. Sci. Eng.
, (in press).10.1115/1.4030306
47.
Wang
,
L.
,
Shen
,
W.
, and
Lang
,
S.
,
2004
, “
Wise-ShopFloor: A Web-Based and Sensor-Driven e-Shop Floor
,”
ASME J. Comput. Inf. Sci. Eng.
,
4
(
1
), pp.
56
60
.10.1115/1.1647122
48.
Wang
,
L
.,
2008
, “
Wise-ShopFloor: An Integrated Approach for Web-Based Collaborative Manufacturing
,”
IEEE Trans. Syst., Man, Cybernetics Part C: Appl. Rev.
,
38
(
4
), pp.
562
573
.10.1109/TSMCC.2008.923868
49.
Buckholtz
,
B.
,
Ragai
,
I.
, and
Wang
,
L.
, “
Cloud Manufacturing: Current Trends and Future Implementations
,”
ASME J. Manuf. Sci. Eng.
, (in press).10.1115/1.4030009
50.
He
,
W.
, and
Xu
,
L.
,
2015
, “
A State-of-the-Art Survey of Cloud Manufacturing
,”
Int. J. Comput. Integr. Manuf.
,
28
(
3
), pp.
239
250
.10.1080/0951192X.2013.874595
51.
Wang
,
X.
,
Lopez
,
N. B. N.
,
Wang
,
L.
,
Li
,
J.
, and
Ijomah
,
W.
, “
A Smart Cloud-Based System for the WEEE Recovery/Recycling
,”
ASME J. Manuf. Sci. Eng.
, (in press).10.1115/1.4030304
52.
Hong-Bae
,
J.
,
Kiritsis
,
D.
, and
Xirouchakis
,
P.
,
2007
, “
Research Issues on Closed-Loop PLM
,”
Comput. Ind.
,
58
(
8–9
), pp.
855
868
.
53.
Kiritsis
,
D.
,
2011
, “
Closed-Loop PLM for Intelligent Products in the Era of the Internet of Things
,”
Comput. Aided Des.
,
43
(
5
), pp.
479
501
.10.1016/j.cad.2010.03.002
54.
Zhang
,
Z.
,
Li
,
X.
, and
Liu
,
Z.
,
2014
, “
A Closed-Loop Based Framework for Design Requirement Management
,”
International Conference on Concurrent Engineering (CE2014)
.
55.
Maier
,
J. R. A.
, and
Fadel
,
G. M.
,
2009
, “
Affordance Based Design: A Relational Theory for Design
,”
Res. Eng. Des.
,
20
(
1
), pp.
13
27
.10.1007/s00163-008-0060-3
You do not currently have access to this content.