This paper presents the results of a study to enhance heat transfer in a short narrow cooling channel (7.9 mm high by 30.9 mm wide by 109 mm long). The study was performed using a computational fluid dynamics (CFD) code. Flotherm, by Flomerics, Inc. The work emphasizes the usefulness of CFD in the design process. The heat transfer enhancement was accomplished by placing thin rib-like protrusions in the channel. Simulations were run for two protrusion spacings, with a range of protrusion heights from 0.5 to 1.5 mm and a range of channel Reynolds number from 500 to 40,000. The results of a grid dependence study are presented and baseline comparisons are made to validate the computational model. The results show increases in channel Nusselt number of 10–160% while the friction factor increases by 10–5200%. The different configurations are compared using a non-dimensional measure of the pumping power and this shows that devices are most effective at low Reynolds numbers. The enhancement in heat transfer, the increase in friction loss and the worth in terms of pumping power would all have to be weighed with respect to the needs of a particular application before any choice is made to apply the techniques studied in this report.

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