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Research Papers

Effects of Femtosecond Laser Surface Processed Nanoparticle Layers on Pool Boiling Heat Transfer Performance

[+] Author and Article Information
Corey Kruse, Mike Lucis, Jeff E. Shield, George Gogos

Department of Mechanical and
Materials Engineering,
University of Nebraska–Lincoln,
Lincoln, NE 68588

Troy Anderson, Craig Zuhlke, Dennis Alexander

Department of Electrical Engineering,
University of Nebraska–Lincoln,
Lincoln, NE 68588

Sidy Ndao

Department of Mechanical and
Materials Engineering,
University of Nebraska–Lincoln,
Lincoln, NE 68588
e-mail: sndao2@unl.edu

Contributed by the Heat Transfer Division of ASME for publication in the JOURNAL OF THERMAL SCIENCE AND ENGINEERING APPLICATIONS. Manuscript received January 18, 2017; final manuscript received November 3, 2017; published online March 28, 2018. Assoc. Editor: Amir Jokar.

J. Thermal Sci. Eng. Appl 10(3), 031009 (Mar 28, 2018) (10 pages) Paper No: TSEA-17-1020; doi: 10.1115/1.4038763 History: Received January 18, 2017; Revised November 03, 2017

An experimental investigation of the effects of layers of nanoparticles formed during femtosecond laser surface processing (FLSP) on pool boiling heat transfer performance has been conducted. Five different stainless steel 304 samples with slightly different surface features were fabricated through FLSP, and pool boiling heat transfer experiments were carried out to study the heat transfer characteristics of each surface. The experiments showed that the layer(s) of nanoparticles developed during the FLSP processes, which overlay FLSP self-organized microstructures, can either improve or degrade boiling heat transfer coefficients (HTC) depending on the overall thickness of the layer(s). This nanoparticle layer thickness is an indirect result of the type of microstructure created. The HTCs were found to decrease with increasing nanoparticle layer thickness. This trend has been attributed to added thermal resistance. Using a focused ion beam milling process and transmission electron microscopy (TEM), the physical and chemical properties of the nanoparticle layers were characterized and used to explain the observed heat transfer results. Results suggest that there is an optimal nanoparticle layer thickness and material composition such that both the HTCs and critical heat flux (CHF) are enhanced.

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Figures

Grahic Jump Location
Fig. 1

Left: pool boiling setup and right: cross-sectional view of heating block and boiling surface

Grahic Jump Location
Fig. 2

Schematic for FLSP

Grahic Jump Location
Fig. 3

Left: laser confocal 3D images, middle: SEM images (S1–S4 20 μm scale bar, LIPSS 2 μm scale bar), and right: SEM images (S1–S4 5 μm scale bar, LIPSS 1 μm scale bar)

Grahic Jump Location
Fig. 4

Images of cross sections for each of the samples in Fig. 3. In each image the white top layer corresponds to the platinum layer. Beneath the platinum is the nanoparticle layer (dark gray) and below the nanoparticle layer is the core material (light gray). Scale bars are 10 μm for all surfaces except ASG-1 which is 5 μm.

Grahic Jump Location
Fig. 5

Top: pool boiling curves for the NC-pyramid structures as well as the LIPSS surface and previously published ASG and BSG-Mound structures. Bottom: HTCs with respect to heat flux for the same surfaces.

Grahic Jump Location
Fig. 6

Top: cross section view of the nanoparticle layer and bulk material interface (1 μm scale bar). Bottom left: high angle annular dark field TEM image of the interface between the nanoparticle layer and the bulk material. Bottom right: combined energy dispersion X-ray spectroscopy map of the interface showing that the nanoparticles are primarily composed of iron, chromium, and oxygen (300 nm scale bar).

Grahic Jump Location
Fig. 7

Schematic describing the balancing mechanism among evaporation dynamics, conduction heat transfer, and liquid supply due to capillary wicking

Grahic Jump Location
Fig. 8

Left: S2 and S3 before testing and right: S2 and S3 after testing

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